Precision and performance aren't optional they're our standard. And when it comes to embroidery machines, one name stands head and shoulders above the rest: Tajima.
From intricate logo work to large-scale cap production, Tajima’s machines allow us to deliver industry leading quality at speed.
But what makes them so exceptional? Let’s dive into the rich history and groundbreaking technology behind the brand that powers our embroidery operation.
A Legacy of Innovation Since 1944
Tajima began as a small, family-run business in Japan in 1944. Over the decades, they’ve grown into a global leader in embroidery machine manufacturing built on the pillars of engineering excellence, innovation, and relentless quality control.
Their track record speaks volumes:
Over 350 international patents
Exports to more than 100 countries
Dedicated sales and service hubs worldwide
A product line trusted by top-tier apparel decorators and manufacturers
While many companies compete on price or mass production, Tajima has always focused on craftsmanship, precision, and performance values that perfectly align with our mission at PrintLab.
Built for Serious Cap Embroidery
Caps are notoriously challenging to embroider. They're curved, structured, and often made of tricky materials. This is where Tajima machines shine.
Cap-Specific Engineering
Tajima’s Slim Cylinder Arm and cap frame systems are engineered specifically for the compact, curved surface of hats. These frames provide stability and access to tough-to-reach areas, allowing us to embroider logos on caps with accuracy and consistency, even in high-speed production.
Thread Locking System
Tajima machines feature a unique Thread Locking System that prevents thread pull-out at needle startup a game changer for cap production where precision is key. This helps avoid costly rework and ensures a flawless finish from the first stitch.
Pickerless Trimming System
Tajima’s innovative pickerless trimming system eliminates the need for mechanical pickers, reducing maintenance, increasing trimming accuracy, and providing cleaner results on headwear. The result? Sharper logos, cleaner finishes, and a faster stitch cycle.
Intelligent Thread Management (i-TM)
Tajima’s i-TM system uses AI to measure fabric thickness in real-time, adjusting thread tension dynamically to ensure consistent, clean stitching especially critical on structured caps with varied materials. Combined with the TMEZ series, we can achieve higher speeds with fewer thread breaks or adjustments.
Software That Matches the Hardware
It’s not just the machines Tajima also offers a suite of embroidery software tools that streamline our workflow:
Pulse embroidery software Allows us to digitise logos and custom graphics with pinpoint accuracy
Autograph lettering software Speeds up personalised name and text designs without sacrificing style
These tools allow our in-house digitising team to push creative boundaries while maintaining tight production schedules.
Speed, Scalability & Global Reliability
Tajima’s machines are built for speed without compromise. With features designed for mass production and high-speed stitching, we’re able to:
Run multiple caps simultaneously
Hit tight deadlines with minimal setup time
Maintain uniformity across large batch orders
Whether it’s a 10-piece custom run or a 10,000-cap campaign, we can scale without sacrificing quality.
Why PrintLab Invests in Tajima
We don’t buy machines—we invest in performance. Here’s why Tajima is our go-to:
Proven Track Record – 80+ years of experience and global leadership
Cap Embroidery Expertise – Purpose-built frames and systems for hat production
Next-Gen Innovation – From AI-driven tension control to pickerless tech
Unmatched Reliability – Fewer breakdowns, cleaner finishes, and faster turnarounds
Tajima allows us to deliver premium cap embroidery that matches the expectations of elite brands, sports teams, retail labels, and corporate clients.
Looking to create custom caps that look and feel top-tier?
Call us on 023 9257 1900 to explore how our Tajima-powered embroidery can elevate your headwear.
