How We Achieve Fine Detail in Embroidery
At Print Lab, precision and craftsmanship are at the heart of everything we do. When it comes to detailed embroidery, like fine text, delicate filigree, or small icons, we rely on Madeira Fine Threads. Here’s how these fine 100% polyester threads elevate our work and why they make a difference for your brand.
Why Thread Weight Matters
Thread weight determines stitch thickness. Standard embroidery uses 40 weight, but when designs call for fine detail or small lettering, thicker threads can make artwork look blurred or bloated. Switching to fine threads like, however, enables us to stitch crisp, clear, and legible designs, even at tiny scales.
What Makes Madeira Fine Threads Special
- Made from the same high-quality polyester as 40, but nearly 40% thinner
- Achieves neat designs and text as small as 3 mm tall with crisp definition
- Wash-resistant and chlorine bleach-resistant, perfect for work uniforms or industrial wear
- Despite being thin, it runs perfectly smooth on multi-head embroidery machines
- Retains the same glossy sheen and durability Madeira is known for—vibrant, long-lasting results
Performance on the Machine
Despite the fine profile, these threads handle industrial speeds effortlessly:
- Constructed from continuous-filament polyester for stability
- Engineered to eliminate tension issues, no looping or puckering, even in dense designs
- Smooth feeding keeps your embroidery process efficient and reduces thread waste and downtime
Durability & Resilience
Whether it’s a high-vis jacket or a chef’s coat, uniforms get tough treatment. Fortunately, Madeira Fine Threads:
- Withstand aggressive laundering
- Are colourfast, fade-resistant, and hold their sheen and vibrancy after repeated washes and exposure
- Carry Oeko-Tex® certification, so they're safe for apparel and workwear
Optimal Uses for Fine-Thread Embroidery
- Small lettering and monograms that stay sharp even at just 3 mm font height
- Intricate logos with fine lines and detailed elements like filigree and flourishes
- Embroidered patches and badges where clarity in small space is critical
How We Use Them at Print Lab
1. Design & Digitisation
We digitise designs with suitable density for fine threads, and use the correct needles (60/8 or 65/9), ballpoint or sharp depending on the fabric.
2. Thread Selection
We select between 60 or 75 weight depending on the level of detail and size.
3. Machine Setup
We use Tajima industrial embroidery machines with optimized tension and speed settings for fine polyester threads.
4. Quality Control
Our Quality Control team re-examines every design for clarity and uniformity, and test-washes reveal any tendency to fray or fade.
Why It Matters to Your Brand
- Sharper Logos, Sharper Brand: Your branding matures with uniform detail retention, even on small items like caps.
- Legible Fine Text: Names, titles, and ID numbers come through clearly at small sizes.
- Premium Presentation: The high sheen of Polyneon gives workwear a crisp, professional finish, ideal for uniforms used in meetings and client-facing roles.
Final Thoughts
Madeira Fine Threads give us technical precision, operational confidence, and unmatched durability. This allows Print Lab to deliver high-quality, finely detailed embroidery that elevates your brand, every stitch tells your story.
Looking for embroidery with unmatched detail and durability? You’re in the right place.
Contact us today for your embroidered or printed clothing on 023 9257 1900, we’re happy to help bring your brand to life with professional workwear that stands out.
